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Replacement Brake Lines Leak

Discussion in 'Early CJ5 and CJ6 Tech' started by mickeykelley, Oct 25, 2018.

  1. Oct 25, 2018
    mickeykelley

    mickeykelley Well-Known Member

    Republic of Texas
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    I replaced all the brake lines with Walcks kit, but I've got several connections that still leak a little. I keep tightening them a little at a time but I getting worried they are going to be a problem and strip or something. Any suggestions or just keep cranking them down.
     
  2. Oct 25, 2018
    Beach66Bum

    Beach66Bum 1966 Tuxedo Park Mark IV 2024 Sponsor

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    How are the flared ends? They should not leak, and do not require excessive tightening. I’m sure you started threads by hand, so not cross- threaded.
     
  3. Oct 25, 2018
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    My sense is that the double flare needs to be compressed significantly on the first application, at least with the flares I make myself. I keep tightening until the resistance increases quite suddenly.

    As for stripping, usually the flats on the nut go first. Not the end of the world.
     
  4. Oct 25, 2018
    mickeykelley

    mickeykelley Well-Known Member

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    I've pulled them back out and the flares look ok. But the Walcks lines are the hard steel, not the soft ones. Yes I hand threaded to get them started but the tension is definately there. And unfortunately several of the places where it's a problem, you can't get a tubing wrench on.
     
  5. Oct 25, 2018
    Beach66Bum

    Beach66Bum 1966 Tuxedo Park Mark IV 2024 Sponsor

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    Mounting surface on the wheel slave cylinder are clean so the flared end sits 100% flat AND square
     
  6. Oct 26, 2018
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    You must use a quality flare nut wrench. An open end wrench will distort the nuts, and as Pete mentions, the flats will round off before they are really tight.

    There are flare heads for your ratchet like crowfoot wrenches, if that will help you to reach the nuts. I have never found a location where I could not get the regular wrench on. Been times where I've needed a cheater, but I could always reach the nut.
     
  7. Oct 26, 2018
    Rick Whitson

    Rick Whitson Detroit Area 2024 Sponsor 2022 Sponsor

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    I had the same problem, and I made all my lines. I had to loosen them up and move them around and retighten them, I think you have got to seat them by tightening to shape them and reseat them. Mine is fine now. Good Luck
     
  8. Oct 26, 2018
    sterlclan

    sterlclan Member 2022 Sponsor

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    X2 Tim a quality wrench is needed to crank em tight.
     
  9. Oct 26, 2018
    clint_73

    clint_73 New Member

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    I had the same problem with the stainless steel lines I put on my CJ. The would drip very slowly sitting in the shop. I just kept tightening them till they stopped. If they leak when it's gets back on the road, I'll deal with them.
     
  10. Oct 26, 2018
    mickeykelley

    mickeykelley Well-Known Member

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    The problem with the flare wrench is that it is too fat to get between the front axel U bolts and the hose connection.
     
  11. Oct 26, 2018
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    Got a grinder?
     
    Bowbender and 47v6 like this.
  12. Oct 26, 2018
    Steve's 70-5

    Steve's 70-5 Active Member

    Louisville, Ky
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    Had problems with my Walcks lines too. Really had to problems with the lines going into brass blocks.
     
    Last edited: Oct 27, 2018
  13. Oct 26, 2018
    mickeykelley

    mickeykelley Well-Known Member

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    It the driver's side being a pai and the replacement brake light switch.
     
  14. Oct 26, 2018
    mickeykelley

    mickeykelley Well-Known Member

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    Going to go look this weekend to find a less expensive 3/8" before I grind on my Craftsman.
     
    Bowbender likes this.
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