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Warn 8274 Resto!

Discussion in 'Winches' started by vvarasv, Apr 18, 2018.

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  1. Apr 18, 2018
    vvarasv

    vvarasv Sponsor

    chile
    Joined:
    Jan 13, 2017
    Messages:
    22
    Just scored a 1981 M8274 for my 81' CJ-5! :bananatool:
    The winch is in pretty good shape but the previous owner damaged the clutch so he had the brilliant idea of "lincoln locking" the clutch keyed pinion.
    unfortunately the pinion is discontinued by warn (P/N 9054).
    Any info of were I can get a replacement?
    thanks!!
    [​IMG]
    [​IMG]

    [​IMG]
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    SKT and Hellion like this.
  2. Apr 19, 2018
    duffer

    duffer Rodent Power

    Bozeman, MT
    Joined:
    Sep 17, 2009
    Messages:
    4,457
    Other than the needle in the haystack search for a NOS or used, the only option I know of is replacing the motor with the newer splined shaft version. That is a direct bolt-in and, at least for the series wound motor I purchased directly from Warn, the pinion was included. You supposedly do get a little bit of additional performance but, IMO, not really noticeable-at least not in normal operation.
     
  3. Apr 20, 2018
    garage gnome

    garage gnome ECJ5 welder

    Western MA
    Joined:
    Jun 19, 2009
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    3,083
    I have the old keyed motor from my 8274. The gear broke, so I had to upgrade to the newer version.
     
  4. May 10, 2018
    vvarasv

    vvarasv Sponsor

    chile
    Joined:
    Jan 13, 2017
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    Well I just changed the title of the thread to RESTO so let's start!!

    Previous owner thought it was a good idea to brush-paint it black so first thing i did was to completely dissasemble the winch and send the parts to the media blaster.
    Results are unbelivable!
    [​IMG]

    first removed the motor with the welded gear.
    [​IMG]
    [​IMG]

    The bad news are that the coil is damaged. Good news are that now I have an excuse for upgrading to a new 4.8HP motor. With the new motor I also solve the keyed gear problem as they come with a splined shaft.

    [​IMG]

    Next part was removing the clutch.
    You need to lift ~ 1 in. the retaining plate and pull the clutch assy.
    [​IMG]
    [​IMG]
    [​IMG]

    never enjoyed more playing with so much grease haha
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    Te result of the media blasting.
    [​IMG] [​IMG]
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    Last edited: May 10, 2018
    SKT, Hellion, Danefraz and 2 others like this.
  5. May 10, 2018
    Focker

    Focker That's a terrible idea...What time? Staff Member

    WA
    Joined:
    Aug 18, 2014
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    7,540
    I can't see the pictures. :(
     
  6. May 10, 2018
    vvarasv

    vvarasv Sponsor

    chile
    Joined:
    Jan 13, 2017
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    Maybe you are a "new member" and don't have the privileges to see them yet :rofl:
    Fixed!
    :beer:
     
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  7. May 11, 2018
    Focker

    Focker That's a terrible idea...What time? Staff Member

    WA
    Joined:
    Aug 18, 2014
    Messages:
    7,540
    Great tear down thread. :watch:
     
  8. May 18, 2018
    roadhog304

    roadhog304 Member

    Leon Kansas
    Joined:
    Dec 25, 2007
    Messages:
    291
    What media material was used to blast the case?
     
  9. May 22, 2018
    vvarasv

    vvarasv Sponsor

    chile
    Joined:
    Jan 13, 2017
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    Walnut Shell
     
  10. Sep 2, 2018
    willys59cj5

    willys59cj5 Sponsor

    Gilroy, CA
    Joined:
    Jun 1, 2005
    Messages:
    660
    Any updates? Just picked up an 8274 for the Jeep. Interested to see how your project turned out.
     
  11. Sep 28, 2018
    vvarasv

    vvarasv Sponsor

    chile
    Joined:
    Jan 13, 2017
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    It has been a slow process because I had a little issue with the new motor I ordered but next week it will be finished, I hope

    The bearing was badly mounted on the shaft so it caused that when I thightened the bolts, the motor shaft pushed the end cap and breaked it.
    I corrected the bearing position and contacted the seller for a new cap.


    In other hand, At this moment the fairlead and the mounting plate are in the powder coat.


    next week I will update with the finished pics.
    [​IMG]
    [​IMG]
     
    jeeper50 likes this.
  12. Oct 1, 2018
    vvarasv

    vvarasv Sponsor

    chile
    Joined:
    Jan 13, 2017
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    OH YESSS!!
    [​IMG]

    It turned out so nice and clean that I even placed it on the dining table for some photos :D

    [​IMG]
    [​IMG]

    The only things still missing are rolling the cable and replacing the box bolts that are a little rusted.

    :beer:
     
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  13. Oct 2, 2018
    '74Renegade

    '74Renegade Active Member

    Fair Oaks, CA
    Joined:
    Sep 1, 2005
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    1,275
    Nice work! (y):drool;
     
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  14. Oct 2, 2018
    willys59cj5

    willys59cj5 Sponsor

    Gilroy, CA
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    Very Nice!
     
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  15. Oct 16, 2018
    vvarasv

    vvarasv Sponsor

    chile
    Joined:
    Jan 13, 2017
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    thinking on how to mount it on the jeep.:bananatool:
    I realy like it half hidden and with the roller on the bumper.
    [​IMG]
    [​IMG]
     
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  16. Oct 16, 2018
    masscj2a

    masscj2a Member 2023 Sponsor

    Ware, Mass
    Joined:
    Dec 27, 2013
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    743
    That's how I mounted all my older warn 8274 winches. Keeps them away from air flow, cuz they are so darn high. I think it looks cool to.
     
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  17. Nov 13, 2018
    Bob

    Bob Member

    Northern California
    Joined:
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    435
    Looks great!
     
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  18. Nov 13, 2018
    vvarasv

    vvarasv Sponsor

    chile
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    and it's done!
    Very happy with the results on this mini project.
    [​IMG]
    [​IMG]
     
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  19. Nov 13, 2018
    Renegade ll

    Renegade ll Member

    Thayne Wyoming
    Joined:
    Feb 17, 2013
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    Looks great!!! I took mine apart after I purchased it and was glad that nothing has changed for so many years. They clean up nicely.


     
    Last edited: Nov 13, 2018
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