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4.3ltr TBI Motor Swap

Discussion in 'Builds and Fabricators Forum' started by scott milliner, Aug 5, 2012.

  1. Aug 5, 2012
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
    Messages:
    2,362
    Spent most of the day trying to remove the wiring from the S-10. This wiring might be more than I bargained for.

    [​IMG]

    [​IMG]
     
  2. Aug 5, 2012
    '72CJ5

    '72CJ5 Member

    Modesto,...
    Joined:
    May 12, 2010
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    980
    LOVE the TBI 4.3's. Great motor choice!
     
  3. Aug 5, 2012
    wheelie

    wheelie beeg dummy 2024 Sponsor 2023 Sponsor

    York, PA
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    :lurk:
     
  4. Aug 5, 2012
    Mike S

    Mike S Sponsor

    Cameron Park Ca.
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    Oct 6, 2009
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    Been there, done that.

    PM me if I can help
     
  5. Aug 11, 2012
    Ghetto Fab.

    Ghetto Fab. Member

    Atascadero, Ca.
    Joined:
    Jan 13, 2005
    Messages:
    512
    Wiring is pretty simple really. Wires just connect A to B. You just have to make sure the correct A is hooked up to the correct B, then just run the wires where they fit the best.

    TBI should be fairly easy too luckily. It may seem like a spaghetti mess at first, but you should find that there will be some common bundles. For instance all the sensors on the engine usually route into one major bundle to go to the computer. There might be another bundle to the dash or maybe a relay box. Sometimes you can get rid of whole sections of wiring harness simply because they are not needed, things like the front headlights and running lights. Wiring diagrams are your friend, get good at reading them, they are the roadmap of what you do and don't need.

    Have patience and keep plugging away!

    Kevo
     
  6. Aug 11, 2012
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
    Messages:
    2,362
    Really haven't done much with it lately. I have replaced the timing chain, new plastic timing cover, and resealed the oil pan. [​IMG]
     
  7. Aug 18, 2012
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
    Messages:
    2,362
    Latest update. Took the fuel pump out of the tank and removed some wiring.
    [​IMG]

    Tank.

    [​IMG]

    Tail light wiring harness.

    [​IMG]

    Here is the S10 out of the garage. My Colorado is now back home.

    [​IMG]

    Poor Colorado need a bath from staying out side.
     
    Last edited: Aug 18, 2012
  8. Aug 18, 2012
    mikieboy

    mikieboy Member

    Jacksonville, FL
    Joined:
    Mar 21, 2005
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    156
  9. Aug 18, 2012
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
    Messages:
    2,362
    Have that site. Not that useful. E mailed them with no reply.
     
  10. Aug 19, 2012
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
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    2,362
    Working on the wiring for the 4.3ltr.

    [​IMG]
     
  11. Aug 19, 2012
    bkd

    bkd Moderator Supreme Staff Member 2022 Sponsor

    K-Town Tenn.
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    Good luck
     
  12. Aug 24, 2012
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
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    The tear down begins.

    [​IMG]

    [​IMG]
     
  13. Aug 25, 2012
    '72CJ5

    '72CJ5 Member

    Modesto,...
    Joined:
    May 12, 2010
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    980
    Good luck. That wire harness gave me a headache just looking at the photo.
     
  14. Aug 27, 2012
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
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    Out of all the wiring diagrams I have. None that were given to me were helpful. Even the Haynes Manual does not have the right color code for the wiring. I did find a very blurry engine wiring harness pin connector that was really helpful. I'm going to have to get a factory service manual that has a wiring diagram I can use. As for a few wires that go to the dash. I should be able to eliminate half of the wires.
    I've gone on line. Looked at a lot of basic TBI wiring harnesses, but none seemed to have both these boxes. What up with that? Is this a one year only thing?

    [​IMG]
     
    Last edited: Aug 27, 2012
  15. Aug 27, 2012
    bkd

    bkd Moderator Supreme Staff Member 2022 Sponsor

    K-Town Tenn.
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    Apr 29, 2007
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    Try your local library for factory manual with wiring diagram, probably the only way to try get a handle on it
     
  16. Aug 27, 2012
    45es

    45es Active Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Naches, WA
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    Mar 31, 2007
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    Did you try looking up the wiring diagram for the S-10 in the Autozone web site? In the EFI projects I have done, I have found their diagrams to be pretty accurate. Another place to look may be at some of the S-10 forums. Someone there may have a pin out for the ECM you are using.
     
  17. Sep 7, 2012
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
    Joined:
    Dec 17, 2002
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    Motor is out. Here is some teaser photos.

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]
     
  18. Sep 7, 2012
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
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    You figure out your manifold/knock sensor issue yet? Curious as to what you're doing about that.
     
  19. Sep 8, 2012
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
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    Dec 17, 2002
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    Thinking of trying a Chevy Astro Van manifold.
     
  20. Sep 17, 2012
    scott milliner

    scott milliner Master Fabricator

    Seattle Wa.
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    Did a little cleaning. Not much to report.

    [​IMG]
     
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